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Lug-Style vs Wafer-Style Butterfly Valves: Key Differences and Applications

September 25, 2025
Lug-Style vs Wafer-Style Butterfly Valves | Solid

A butterfly valve is a type of quarter-turn valve that controls the flow of a product in a pipeline. From pharmaceuticals to manufacturing and food processing, butterfly valves have a wide range of applications. They can regulate the flow of solids, liquids, or gases efficiently.


Types of Butterfly Valves


Butterfly valves are generally divided into two main types:  lug-style butterfly valves and wafer-style butterfly valves. These designs are not interchangeable and each has distinct features, benefits, and limitations. Below is a comparison to help you select the right valve for your application.


Lug-Style Butterfly Valve


Lug-style butterfly valves are typically made of durable metals such as ductile iron or steel. They feature threaded tapped lugs positioned on the valve flanges for secure bolt connections.

  • Suitable for end-of-line service (blind flange recommended)

  • Compatible with pneumatic or electric actuation

  • Material of disc and seat should be selected based on media and application

Lug Type Butterfly Valve

Lug Type Butterfly Valve

Wafer-Style Butterfly Valve

Wafer-style butterfly valves are designed with four alignment holes that allow the valve to clamp    securely between two pipeline flanges. Most wafer valves fit standard flange connections, and the    EPDM or rubber seat ensures a tight seal.


  • Not suitable for end-of-line service (entire line must be shut down for maintenance)

  • Compact and cost-effective design

  • Compatible with pneumatic or electric actuation

Wafer-style butterfly valve

Wafer-style butterfly valve

Industrial Applications of Butterfly Valves


Butterfly valves are widely used across industries, including:

  • Oil and gas

  • Chemical processing

  • Water and wastewater treatment

  • Food and beverage processing

  • Pharmaceuticals

  • Manufacturing

  • Shipbuilding and shipyards

  • HVAC systems


Choosing the Right Butterfly Valve


The choice between a lug-style butterfly valve and a wafer-style butterfly valve depends on your pipeline design, maintenance requirements, and overall project specifications.


Looking for a reliable butterfly valve supplier?    


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Ductile iron valves can be customized according to customer needs.

Customized ductile iron valves can be designed and manufactured according to specific dimensions, shapes, materials, and process requirements.


Customers can provide their own design drawings or requirement specifications, or communicate with suppliers to customize ductile iron valves that meet specific requirements. Customized ductile iron valves can meet the special needs of different engineering projects, improve the adaptability and reliability of the project.

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